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IWLEX

30 Mar 2023

How to tension belt conveyors

Axiom GB Stand: D23
Axiom GB Belt Conveyor with Centre Tension Unit

The design and functionality of the belt tensioning system for conveyors can have a large impact on both individual conveyors and a whole layout. This mini-blog discusses Axiom GB's approach to providing belt tensioning on the conveyors it supplies to material handling solutions in warehousing and ecommerce.

Axiom GB Ltd have been supplying materials handling solutions for over 20 years, with many of the components designed and built in-house. One such product is belt conveyors, a mainstay of many installations. Most of the installations comprise of many conveyor sections installed to a precise layout.

With belt conveyors, there are three main mechanical set-up requirements once on site:

  • Belt Tensioning.
  • Belt Tracking.
  • Conveyor Height.

Conveyor belts require to be correctly tensioned to allow drive to be transmitted without belt slip or premature bearing wear if too tensioned. Axiom GB's preferred solution is to use centre tensioning of the belt, hung on the underside in a guarded enclosure to prevent finger trap points (see image above). This method allows independent tensioning of the belt without affecting the installed length, this is especially critical for larger layouts where many conveyor sections make the complete cell.

Belt tracking is ensuring the conveyor runs true and does not wander to either side, causing belt damage or jams in extreme cases. Axiom GB's preferred solution is to used fine threaded adjustment to the angle of the rollers. This allows the tracking to be easily set across many different conveyor belt materials, simplifies belt replacement and allows a smaller bend radius to minimise unsupported gaps between conveyor sections.

The conveyor height and level is reasonably easy to achieve. Independent foot adjustment on each leg will allow the conveyor to be installed not only at the required height from the floor, but also enable compensation for floor undulations (yes we believe all customers who insist their factory or warehouse floors are level).

See more on how Axiom GB Ltd could assist your project at our website or by emailing to sales@axiomgb.com.

 

Let's talk.... We'd love to help solve your materials handling challenges.

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IWLEX Exhibitors say :

IWLEX Exhibitors say :

  • "We’ve never seen a show like it! Within six minutes of the inaugural IWLEX (Inside Warehouse & Logistics Exhibition) opening, we had our first inquiry in the bag. The two days in May at the Telford International Centre went on to be the most successful trade show we have attended in terms of deals created at the event itself and immediately afterward."
    Hi-Level Mezzanines Ltd
  • “We thoroughly enjoyed our time at IWLEX. It is a valuable exhibition for companies looking for the highest quality visitors. Visitor numbers may be lower than at other exhibitions, simply because the organisers have done a fantastic job in screening out time-wasters! Everyone who came onto our stand was a motivated buyer and we have had several high-quality leads since the exhibition. We recommend IWLEX to anyone looking for relevant leads within the world of warehousing and logistics. Thank you, Justin and Nairn!”
    NLT Mechanical
  • '' It was a good show and quality is always better than a high number of tyres kickers . We have engaged with two potential customers with live projects that at this point are looking promising hence committing to IWLEX24.''
    Russell Hutchinson
    Business Development Manager - Daifuku
  • "At 51T we are really excited to be part of the inaugural Inside Warehouse Logistics exhibition. Having exhibited at other events we felt it was time for something new, in particular the original idea of having the industry shape the event. We're looking forward to meeting a new group of buyers and becoming part of the new IWLEX community."
    Duncan Dampier
    51T International Accounts Manager
  • "The Safety Knife Company are delighted to be part of the inaugural Inside Warehouse Logistics exhibition. We believe that this energetic new event will be a ‘must attend’ for the industry professionals and attract excellent visitors for us to engage with."
    David Harris
    General Manager at The Safety Knife Company